Multifunctional Stator and Rotor Disassembly Machine

The waste motor stator and rotor dismantling machine, developed by SUNYGROUP for the scrap motor recycling industry, is a highly integrated, multifunctional piece of equipment.

Utilizing high-pressure hydraulic drive systems and specialized alloy cutting tools, this equipment enables precise, modular dismantling of motors with varying specifications and material compositions:

1. Motor Housing Cutting/Crushing (Housing Removal):

For motors with aluminum or cast-iron housings, the machine employs hydraulic presses or heavy-duty cutters to rapidly crush or slice open the casing, allowing for the easy extraction of the internal stator and rotor.

Utilizing high-pressure hydraulic drive systems and specialized alloy cutting tools, this equipment enables precise, modular dismantling of motors with varying specifications and material compositions:

2. Stator End-Cutting (End-Coil Severing):

The motor stator is secured on a positioning platform, where a hydraulic blade precisely severs the copper coils at one end. The cut is clean and precise, ensuring no damage to the enameled wire.

3. Hydraulic Copper Extraction (Copper Pulling):

Hydraulic clamps grip the severed copper coils, pulling the entire bundle of copper windings out of the stator in one operation. This achieves a complete separation of the copper wire from the silicon steel laminations, yielding high-integrity copper with significant added value.

4. Silicon Steel Lamination Processing (Stator Core Treatment):

For stator cores where the copper is tightly bonded or difficult to extract, the machine uses compression and splitting mechanisms to loosen or further break down the silicon steel laminations, facilitating the rapid release of any remaining copper wire.

5. Rotor Copper/Aluminum Stripping (Rotor Dismantling):

Equipped with a dedicated rotor processing station, the machine efficiently strips copper end-rings, aluminum fins, or bearings from scrap rotors, enabling the high-purity recovery of rotor metals.

This waste motor stator and rotor dismantling equipment is widely applicable to various types of motors, including micro-motors, home appliance motors (such as those in washing machines, air-conditioner compressors, and refrigerators), industrial motors, and automotive alternators. It accommodates stators with inner diameters ranging from 50mm to 500mm, with custom sizing available to meet specific client requirements. If you would like more information about this equipment, please contact: sales.sunycycle@gmail.com