lead acid battery recycling process

The waste lead-acid battery recycling plant is designed to process and recover various types of spent lead-acid batteries, including those from cars, trucks, e-bikes, and other applications. It efficiently separates and recovers valuable materials, facilitating the reuse of resources and reducing battery waste.

As environmental regulations—both globally and within China—become increasingly stringent, the recycling of lead-acid batteries requires efficient processing technologies and effective pollution control measures. To meet these demands, SUNYGROUP has developed an integrated lead-acid battery recycling facility that combines battery dismantling, material separation, and recovery processing. The system features a compact design, ease of operation, and an environmentally friendly processing workflow.

The lead-acid battery recycling plant primarily consists of the following stages:

Battery Separation: Spent lead-acid batteries are fed into a battery crushing and sorting machine, where they are processed and separated into three main components: plastics, lead-bearing materials, and waste acid.

Lead Refining: The recovered crude lead-bearing materials are sent to a smelting unit for further processing and purification.

Lead Ingot Production: For clients requiring more advanced material recovery, a cupola furnace can be incorporated into the production line to process refined lead into reusable lead ingots.

Air Pollution Control: The smelting unit is equipped with an air pollution purification system designed to capture and treat exhaust gases and dust generated during the process, ensuring the production line complies with relevant environmental regulations.